Polyester Staple Fibre Manufacturing ProcessHello world!

Polyester staple fibre is man-made synthetic fibre made with polyester/PET waste (like bottles flakes), known as recycled PSF. Recycled polyester is promoted by TE as a favourite fibre. It can be either mechanically or chemically recycled.

The collected PET bottles are pasteurised, dried and crushed into small chips. The chips are heated and passed through a spinneret to form sequences of yarn. The fibre is then passed through a crinkling machine to create a fluffy texture. This process of converting PET into recycled polyester needs much less energy than in the case of normal polyester. In fact it takes 33-53% less energy. There is a lot of demand for recycled fabrics internationally, especially in Europe, Bangladesh, Korea, Taiwan, Malaysia, Vietnam, Iran, China, Korea, Pakistan and India because of its Eco-friendly.

Polyester may be a synthetic Fibre, manufactured from petrochemical products by a process called polymerization. Polyester springs from unsophisticated oil petroleum and may be a non- natural resource. It’s processed through a system called ‘cracking’ which treats the fuel though intensive heating and cooling, fuel, solvents, pressure and compounds to interrupt down the molecular structure. The most common variety of recycled polyester is understood as rPET, which comes from waste clear plastic bottles rather than raw petrochemicals.

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